|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
CLOSED-LOOP REVERSE OSMOSIS SYSTEMS
|
|
|
|
|
|
|
|
|
SERIES WP-R, WFI-R, WFI-EDI-R, PRECIPRO, CONCRO
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
WHAT IS CLOSED-LOOP OUTPUT REVERSE OSMOSIS SYSTEM?
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
BLUE SPRING Closed-loop output technology enhancement was developed in 1982 to meet the demands of the medical and healthcare industries, for a central source of purified water to feed numerous points of use, without the risk of biological contamination in the distribution network. In these applications of water purification, bacteria growth and their resultant endotoxins is a major concern. The Closed-loop output system addresses this concern most reliably and most economically.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Closed-loop output system is a pump-less, storage-tank-less purified water distribution system in which (a) purified output water generated by the RO unit is continuously circulated in a closed-loop piping encompassing the facility (b) unused portion of the purified water is continuously returned back to the RO unit where it is mixed with raw, makeup raw water (c) mixture of recycled output water and the makeup water gets continuously re-purified by the RO unit. It differs from conventional, storage-tank based recirculation loop systems in the following important ways:
There is no storage tank. A storage tank is a bacteria breeder and a pyrogen generator.
There is no separate distribution pump. A pump is a source of particulate and chemical contamination.
There is no piping, valves, gages associated with the storage tank and pumps. These mechanical components involve dead-legs which are sources of bacteria.
There are no bacteria filters or UV lights. There are no air-breather filters. These sanitizing components are used in storage-tank system because water storage tanks are excellent breeding grounds for bacteria. Unfortunately they are ineffective against accumulation of pyrogens. Elimination of storage tanks removes the source of the microbial impurities.
In a storage-tank based distribution system, chemical and endotoxin contamination level increases rapidly with time, with no upper limit in sight. In Blue Spring Closed-Loop system, the contamination level actually decreases with time, as the water makes repeated passes through the RO unit. It stabilizes to a very low value, after a few hours of operation.
RO system performance is improved. Mixing raw, makeup water with water returning from the loop which is of much higher quality than raw water results in quality enhancement of the output water. Typically, the conductivities of output water are lower by a factor of 1.3 to 2.0 compared with conventional RO systems.
|
|
|
|
|
|
|
|
|
|
|
|
|
BLUE SPRING closed-loop output reverse osmosis water purification systems are available in WP-Series, WFI-Series, and in WFI-EDI series. Also available in PrecipROTM-Series and ConcROTM-Series wastewater recycling systems.
For application assistance, click here 8
|
|
|
|
|
|
|
|
|
|
EXAMPLES OF CLOSED-LOOP PURIFED WATER SYSTEMS
|
|
|
|
|
|
|
|
|
Production of Bottled Drinking Water
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
BLUE SPRING SYSTEM WP-R provides highly reliable source of purified water for the production of bottled drinking water.
In conventional bottled water systems, a storage tank is used to collect RO purified water. A feed hopper and a re-pressurizing pump is used to feed the bottling machine. Bacteria grows abundantly in stored water. It is necessary to use UV lights or bacteria filters to decontaminate the water before it is filled. In the Blue Spring WP-R system, microbiological purity is not only preserved due to lack of storage tank and other equip
|
|
|
|
|
|
|
|
|
|
|
ment, but actually it is enhanced, because with every pass through the loop, the unused portion of the water passes through the RO membranes where it gets re-purified. No UV lights or bacteria filters are necessary, thereby saving on maintenance and operating costs. Capital costs are much lower due to smaller equipment count and simplified piping installation. Space requirements are minimum, as the result of elimination of bulky storage tanks and associated equipment. Equipment reliability is far superior because there is no moving part in the external piping.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pharmaceutical Water System
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
water, is difficult to achieve with conventional systems.
Water-for-injection must also be low in electrical conductivity - a requirement not possible to achieve by conventional reverse osmosis based water purification systems.
BLUE SPRING SYSTEM WFI-EDI-R is a specialized water purification system which uses an ingenious combination of reverse osmosis and electro-deionization technologies in a closed-loop configuration to attain extremely low bacteria levels, almost unmeasurable endotoxin levels and the required low electrical conductivity levels. All of these components are housed inside a single enclosure. The system is essentially maintenance-free because of low equipment count, lack of external pumps, lack of UV lights, sub-micron filters etc. And it occupies a small fraction of the space occupied by competitive Water-for-injection systems.
|
|
|
|
|
|
|
|
|
|
|
|
In the production of water-based injectable drugs, process water is used for compounding the drug, for washing bottles prior to filling, and for generating clean steam for terminal sterilization of the finished product.
Process water used in the production of injectable drugs must meet the strict requirements of the U.S. Pharmacopoeia. The most critical part of the U.S.P. standard for WFI is non-pyrogenicity. Even water free of bacteria can be pyrogenic because the pyrogenicity arises from by-products of live and dead bacteria. Unlike bacteria, pyrogenic matter can not be filtered out, neither can it be de-activated by terminal sterilization. A pyrogenic batch must be rejected and thrown away.
Conventional WFI systems use a storage tank and a re-circulation pump to supply water to various user points and to return it to the storage tank. In spite of all precautions, maintaining low endotoxin count which relates to pyrogenicity of
|
|
|
|
|
|
|
|
|
|
|
EXAMPLES OF CLOSED-LOOP WASTEWATER RECYCLING SYSTEMS
|
|
|
|
|
PrecipROTM System for Zero Discharge Closed-loop Wastewater Recycling
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For more information regarding PrecipROTM zero discharge closed-loop wastewater recycling systems, please click here 8
For application assistance regarding your wastewater recycling, please click here 8
|
|
|
|
|
|
|
|
|
|
|
|
|
ConcroTM System for Dual-Loop Rinse Water and Process Chemical Recycling
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For more information regardingConcROTM zero discharge dual-loop wastewater and chemical recycling systems, please click here 8
For application assistance regarding your wastewater recycling, please click here 8
|
|
|
|
|
|
|
|